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Improper Installation-The Common Cause Of Ball Falling Off The Ball Guide Rail

Jul 16, 2024

Ball guide rail is a common precision transmission element in automation equipment, and it is also a common problem that faults occur when we use it at ordinary times. Among them, the slider of the ball guide rail drops beads, which should be a common problem and often bothers us, so how should we solve it?

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The reasons for the ball falling off of the ball guide rail can be attributed to many aspects: ① improper installation; ② guide rail damage; ③ overload; ④ improper maintenance; ⑤ environmental factors. And so on may cause the ball of the ball guide slider to fall off.

1. Improper installation: the ball will fall off because it is not installed, adjusted or fixed according to the correct technical requirements. Solution: the ball guide should be installed and adjusted correctly in strict accordance with the relevant technical requirements, and fixed with appropriate tools.

2. Guide rail damage: serious wear, impact or damage of the ball guide rail under long-term operation will lead to uneven surfaces on the guide rail and even serious deformation, which will lead to the ball falling off. Solution: It is necessary to do regular maintenance work, including cleaning, lubricating and replacing damaged parts.

3. Overload: if the equipment is overloaded, the ball will fall off. Solution: Observe the rated load capacity of the ball guide rail and do not exceed its load range.

4. Improper maintenance: the ball guide rail has not been maintained for a long time, resulting in the accumulation of foreign bodies, dust and oil stains on the surfaces of the guide rail and the slider. Solution: Check the state of the guide ball regularly, and replace the ball with long service life in time to maintain the normal operation of the equipment.

5. Environmental factors: in harsh working environments, such as dust, high temperature and high humidity, the ball is easy to be corroded and oxidized, resulting in falling off. Solution: Avoid using ball guide in harsh environments, and use it in ventilated, flat, clean and suitable temperature environments.

It is avoidable that the ball of the slide block of the ball guide rail falls off, and regular inspection and maintenance is very important to prevent the ball of the ball guide rail from falling off during use. Improper maintenance and failure to clean the guide rail and replace the worn ball in time will increase the friction between the guide rail and the ball, accelerate the wear process and increase the risk of falling off. Please contact us if you have other questions or purchasing needs.

 

 

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